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Aug 6, 2025

Crack and Seating Done Without Removing Asphalt Surface on Runway Rehab Project

When culling old documents from file cabinets, one sometimes discovers reminders of past accomplishments that bring back good memories. Antigo Construction performed crack & seat of Runway 5/23 at Columbus Airport (IN) in 1988. The project was unique in that the 8-inch-thick concrete pavement was cracked and seated without first removing the existing 6-inch- to 2-inch-thick asphalt overlay. Nondestructive tests (now known as falling weight deflectometer) were performed to measure the elastic moduli of the concrete layer before and after cracking and seating. The testing confirmed effective cracking and seating of the concrete layer. This article from 37 years ago reminds us that though much has changed in the construction of pavements, the basic concepts of fracturing concrete pavements prior to an asphalt overlay still apply today.

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California Interstate Crack & Seat Concrete Pavement with Asphalt Overlay Projects, 1991-2024

List of projects

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Crack & Seat Concrete Pavement with Asphalt Overlay Projects – Southeast Wisconsin Local Roads, 1983-2024

List of projects

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Crack & Seat Concrete Pavement with Asphalt Overlay Projects – Iowa 2-Lane Highways, 1986-2024

List of projects

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Caltrans Plans for Perpetual Pavement

This very successful crack & seat and asphalt overlay project received an Asphalt Pavement Alliance 2021 Perpetual Pavement by Design Award.

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Crack & Seat Airport Pavements – Project Examples

Pictorial examples of Antigo’s process of cracking & seating airport pavements prior to asphalt overlay.

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Antigo International – Concrete Pavement Rehabilitation

In-situ recycling options for concrete pavement rehabilitation provided worldwide by Antigo International.

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Cracking & Seating Concrete Pavement at Airports, 1984 to 2020

List of projects

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The right CSOL-ution

Washington State DOT’s last-ditch play against aging pavements is a unique success.

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Norwalk Uses Crack & Seat to Rehabilitate Roadways

Description of how a city and its engineering firm are using crack & seat and asphalt overlay to rehabilitate failing concrete pavements.

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Rapid Pavement Rehabilitation with Long Life Asphalt Concrete

Project experience from the rehabilitation of Interstate 710 in Long Beach, California using 55-hour weekend closure and crack & seat with asphalt overlay.

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